Failure the the rubber shifter sheet (bushing) is a typical problem with Samurai’s. Part owners have found great deals ~ above Samurai’s since the vault owner couldn’t get the shifter come work. Brand-new shifter sheets deserve to be discovered in either poly or brass. 

*

Replacing the shifter paper (bushing) isn’t difficult. The repair deserve to be done by accessing the height of the shifter tower through the shifter boot hole from inside the vehicle. 

Removal:

1) Disconnect the an adverse battery cable for safety.

You are watching: Suzuki samurai transfer case shifter bushing

2) situate the transfer case shift lever inside the passenger compartment. If equipped, remove the console cover.

3) remove the gear transition boot mounting bolts and slide the top shifter boot upwards on the shift lever far from the center floor tunnel.

WARNING: when working through the shift boots, be cautious not to force and tear them. The enlarge the boot is, the an ext easily it deserve to be damaged.

4) examine the reduced shifter boots for a retaining clamp, and also if equipped, relax the boot clamp. Slide the lower boot, upward towards the change knob in stimulate to reveal the shift lever guide.

*

NOTE: relying on the lot of clearance the is obtainable through the feet in the floor, it might be easier to access the reduced boot and also clamp from underneath the vehicle. If so, raise and also support the auto safely utilizing jackstands.

5) press downward top top the change lever overview (the round real estate which the bar passes v on the means into the height of the move case) and also turn the overview counterclockwise to release it. There are two slots in the peak of the cap. If necessary, use a pair of level head screwdrivers and twist it counterclockwise while advertise down. It will rotate a quarter turn and then the entirety shifter lever can be removed. With the overview released, pull increase to eliminate it and the change control lever from the transport case.

6) through the bar out of the way, you have the right to see the shifter sheet under inside the housing. You deserve to tell if her shifter paper is initial if you check out a green version wrong in pieces.

7) remove the shifter paper by merely fishing the out v your finger. There space a pair that pins inside the housing that keeps the transition lever straight. The flexible shifter paper will simply slide out roughly them.


*

(You don’t require this device to remove the shifter sheet. You deserve to just fish the out v your finger)

*

(The shifter sheet the end of the housing)

8) download the brand-new shifter sheet.

Reassembly:

1) Clean and inspect the wear surfaces at the bottom that the shift lever. Apply a thin coat the lithium grease come the shifter round friction surface at the bottom that the manage (between the change lever and also lever seat, and between the lever and lever case).

2) Insert the shift lever into position, then push downward top top the guide while transforming it clockwise to lock the assembly into the optimal of the move case.

3) use a thin coat that lithium grease to the lower boot on the surface which seals with the move case. Then slide the boot down the transition handle into position. If equipped, for sure the boot retaining clamp. If the clamp was lacking or damaged you need to replace it v a similar form of band clamp (but in a pinch, a wire tie have to be sufficient).

See more: How Do You Say Ready In Japanese (準備はできましたか?), Go! In Japanese

4) slide the upper boot under the transition lever and into position. Certain the boots to the floor facility tunnel utilizing the retaining bolts.